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2- Guide to 3D Printing: Materials, types, Applications, and Properties

06-07-2024

2- Guide to 3D Printing: Materials, types, Applications, and Properties


SLA 3D Printing

Stereolithography is the world’s first 3D printing technology, invented in the 1980s and still one of the most popular technologies among professionals.

 

Of all plastic 3D printing technologies, SLA parts have the highest resolution and accuracy, the sharpest details, and the smoothest surface finish. Resin 3D printing is an excellent choice for making detailed prototypes that require tight tolerances and smooth surfaces, as well as functional parts such as molds, patterns, and end-use parts. SLA 3D printed parts can also be post-processed after printing, such as polishing, painting, coating, etc., to obtain customer-usable parts with a high-quality surface finish.

 

Parts printed using SLA 3D printing are isotropic - their strength is consistent regardless of orientation because chemical bonds occur between each layer. This allows parts to have predictable mechanical properties, which is critical for applications such as jigs and fixtures, end-use parts, and functional prototypes.


3d printing

SLA offers the widest range of material options for plastic 3D printing.

 

Popular SLA 3D Printing Materials

SLA 3D printing is highly versatile, offering resin formulations with a wide range of optical, mechanical, and thermal properties to match those of standard, engineering, and industrial thermoplastics. Resin 3D printing also offers the broadest spectrum of biocompatible materials.

The specific material availability is highly dependent on the manufacturer and printer. Formlabs offers the most comprehensive resin library with 40+ SLA 3D printing materials.

FORMLABS MATERIALS

FEATURES

APPLICATIONS

Standard Resins

High resolution
Smooth, matte surface finish

Concept models
Looks-like prototypes

Clear Resin

The only truly clear material for plastic 3D printing
Polishes to near optical transparency

Parts requiring optical transparency
Millifluidics

Draft Resin

One of the fastest materials for 3D printing
4x faster than standard resins, up to 10x faster than FDM

Initial Prototypes
Rapid Iterations

Tough and Durable Resins

Strong, robust, functional, and dynamic materials
Can handle compression, stretching, bending, and impacts without breaking
Various materials with properties similar to ABS or PE

Housings and enclosures
Jigs and fixtures
Connectors
Wear-and-tear prototypes

Rigid Resins

Highly filled, strong and stiff materials that resist bending
Thermally and chemically resistant
Dimensionally stable under load

Jigs, fixtures, and tooling
Turbines and fan blades
Fluid and airflow components
Electrical casings and automotive housings

Polyurethane Resins

Excellent long-term durability
UV, temperature, and humidity stable
Flame retardancy, sterilizability, and chemical and abrasion resistance

High performance automotive, aerospace, and machinery components
Robust and rugged end-use parts
Tough, longer-lasting functional prototypes

High Temp Resin

High temperature resistance
High precision

Hot air, gas, and fluid flow
Heat resistant mounts, housings, and fixtures
Molds and inserts

Flexible and Elastic Resins

Flexibility of rubber, TPU, or silicone
Can withstand bending, flexing, and compression
Holds up to repeated cycles without tearing

Consumer goods prototyping
Compliant features for robotics
Medical devices and anatomical models
Special effects props and models

Silicone 40A Resin

The first accessible 100% silicone 3D printing material
Superior material properties of cast silicone

Functional prototypes, validation units, and small batches of silicone parts
Customized medical devices
Flexible fixtures, masking tools, and soft molds for casting urethane or resin

Medical and dental resins

A wide range of biocompatible resins for producing medical and dental appliances

Dental and medical appliances, including surgical guides, dentures, and prosthetics

Jewelry resins

Materials for investment casting and vulcanized rubber molding
Easy to cast, with intricate details and strong shape retention

Try-on pieces
Masters for reusable molds
Custom jewelry

ESD Resin

ESD-safe material to improve electronics manufacturing workflows

Tooling & fixturing for electronics manufacturing
Anti-static prototypes and end-use components
Custom trays for component handling and storage

Flame Retardant (FR) Resin

Flame retardant, heat-resistant, stiff, and creep-resistant material for indoor and industrial environments with high temperatures or ignition sources

Interior parts in airplanes, automobiles, and railways
Custom jigs, fixtures, and replacement parts for industrial environments
Protective and internal consumer or medical electronics components

Alumina 4N Resin

99.99% pure alumina technical ceramic
Exceptional thermal, mechanical, and conductive properties

Heat and electrical insulators
Heavy-duty tools
Chemically resistant and wear-resistant components


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